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DI Presses: Market and Usage

November 10, 2008

During my Digital and Variable Presentation at Graph Expo someone asked about DI Presses. I mentioned that existing users loved them, that this is a wonderful niche for some digital printers who need things like color colors on digital books, and inplants use them frequently because they have a need 4 color small format printing.

However compared to industry predictions that were made when they were first introduced - the market for them never developed as originally predicted and has declined over the years. This prompted questions about how many units are installed and how much are they used.

To answer this question I had to think about published numbers and my own experience. Frank Romano my coauthor of a Digital Printing book says that the world wide installed market of DI presses is 1500. But installed base numbers can be confusing because I have gone into many companies and seen DI presses in corners that are used rarely.

In my presentation I said that there were 500 "active" DI Presses in the US. Active was defined as more then 30% utilization or 2.5 hrs/day or 12 hrs/week. In that presentation people said I was way to low.

I asked Frank and he said that about 700 DI presses are in the US and the average utilization rate was 70%. If you assume that 70% is the middle of a bell shaped curve – then I would conclude that my estimates are plausible (to quote the wonderful Mythbuster show).

Do you agree or disagree?


Posted by Howie Fenton on November 10, 2008 | Comments (1)


Industries: New Products, Press
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November 10, 2008
In response to: DI Presses: Market and Usage
Erik Nikkanen commented:

DI has never been and will never be required for short run printing. Heidelberg has recognized this but unfortunately Presstek has not. There is a niche for the on press imaging concept but it is a really small niche. It makes little sense to move this concept to larger presses where plates will be loaded on press. DI will actually make the set up longer on such presses when compared to loading a pre-imaged plate.

DI appears to be helpful for short jobs but the improved performance is more related to the waterless printing concept and presettable ink keys, which most small presses do not have. It is not related to DI.

There can be lots of arguments from supporters why DI is so great but in the end, the reality of the market will decide what is true.

500 or even 700 small presses is not a lot of printing power. The future market growth for DI has problems and it is hard to think how Presstek will get around this constraint since they are not open to other possibilities and are stuck in a DI groove to no where.











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