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How to run polystyrene on a litho press—sans set-off.
February 19, 2008

InfoPrint Solutions Company®

Question: How do I eliminate set-off when running polystyrene on a conventional litho press?

Answer: Set-off is a problem that most paper printers have learned to deal with, but plastic printers are still learning to deal with the problem. Polystyrene can be run successfully on a litho press without the use of UV inks if certain things are done:

1. An ink should be formulated for the plastic.
2. Run small lifts—about 3´´.
3. Use IR to accelerate drying and setting of the ink.
4. Many printers like to add a drying agent to the ink. The one that most use is Speedy Dry.
5. Once the load is removed from the press, take care not to jar the load.
6. Do not re-pile for at least 12 hours. Yes, this is being overly safe.
7. Don't forget to run spray powder.

Readers, please e-mail your questions to Ray.

Posted by Raymond Prince on February 19, 2008 | Comments (2)


Industries: New Products, Paper, Press
February 20, 2008
In response to: How to run polystyrene on a litho press—sans set-off.
peter@sigpressusa.com commented:

- Of great importance is to buy styrene with as high a dyne level as possible...over 45 is best. - You must also run your water as tightly as possible until the lead edge shows just a whisper of catching dry. Holding the ink/water balance at that level will facilitate quick drying and more vibrant color. - Invest in an inventory of plywood or fiber racking boards and 4" L-corners for use in racking many small lifts on each skid using a continuous delivery. Two guys at the delivery and move fast! - "Dust" the sheets under pressure in an open unit before printing a 2nd pass. Even if it means a separate pass just to dust, it will be worth it.





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